EXAIR's 4" Gen4 Super Ion Air Wipe Systems with Filter include the Model 7960 Gen4 Power Supply and Filter Separator. The Gen4 Super Ion Air Wipe provides a uniform 360° ionized airstream that is easy to clamp around a part for eliminating static electricity and contaminants. It is ideal for use on pipe, cable, extruded shapes, hose, wire and more. The high volume, high velocity flow attaches itself to the surface and wipes it down with static eliminating ions. The airflow stays attached to the surface and is effective far away from where the Gen4 Super Ion Air Wipe is mounted. An optional pressure regulator provides infinite control of the air volume and velocity.

Applications

Clean and neutralize extrusions
Neutralizing pipe, tubing, wire
Cleaning molded parts
Neutralizing static for quality printing
Pre-paint dust removal
Remove chips, shavings and sawdust
Container neutralization

Advantages

Low air consumption
Rapid static decay
Quiet
Non-contact
Effective up to 15 feet (4.6m)
Shockless, non-radioactive
Compact, rugged, easy to install
No moving parts - low maintenance
Variable force and flow

Models

Super Ion Air Wipe Models
Super Ion Air Wipes are available in three different model types: Super Ion Air Wipe - includes the Super Ion Air Wipe and 5' (1.52m) armor shielded cable. Super Ion Air Wipe Systems - include a Super Ion Air Wipe and Model 7960 Power Supply (115 VAC/230 VAC, 50/60Hz). Super Ion Air Wipe Kits - include a Super Ion Air Wipe, Model 7960 Power Supply, shim set, filter separator and pressure regulator (with coupler).
Diameter	Super Ion Air Wipe	Super Ion Air Wipe Systems	Super Ion Air Wipe Kit
2" (51mm)	8162	8262	8462
4" (102mm)	8164	8264	8464

Accessories

Power Supply - The Model 7960 selectable voltage Power Supply allows you to choose the input voltages of 115 VAC or 230 VAC. The modular cable with electromagnetic shielding protects sensitive electronics against electromagnetic interference while easing connections and routing. An integrated fuse on the primary protects against voltage spikes. Power Supplies are UL Component Recognized to U.S. and Canadian Standards, and are CE and RoHS compliant.

Shim Sets - The compressed air exhausts through a gap which is set with a shim positioned between the cap and the body of the Super Air Wipe. The Super Ion Air Wipe is shipped with a .002" (0.05mm) thick stainless steel shim installed which works best for most applications. Force and flow may be easily increased by adding shims to open the gap. Increasing the gap opening offers higher velocity and harder hitting force. Air consumption and noise will be slightly higher. Super Ion Air Wipe shim sets include two .002" (0.05mm) stainless steel shims that can be stacked. Shim sets are included with all kits or can be purchased separately.

Specifications

Performance

Specifications

Dimensions

How It Works

Performance

Super Ion Air Wipe Performance
Model Number	Air Consumption*		Sound Level	Dissipates 5kV**
Model Number	SCFM	SLPM	dBA	Seconds
8162	29.5	835	77	0.20
8164	50.2	1,422	81	0.20
* tested at 80 PSIG (5.5 BAR) ** 12" (305mm) from target

Specifications

Super Ion Air Wipe Specifications
Cable	a 5' length of armored, electromagnetically shielded cable is included
Power Supply	EXAIR Model 7960 or 7961 Power Supply (5kV) is required for Super Ion Air Wipe operation. Power supplies are equipped with a modular 6' (1.83m) power cord, lighted power switch, integrated fuse on the primary and (2) or (4) high voltage outlets.
Compressed Air	1/4 NPT intlet
Electrical	For use with 5 kVrms, 5 milliamperes (max) power supply
Electrical Hazard	Shockless (less than 40 microamperes short circuited). Do not use near flammable materials or gases.
Materials of Construction
Metal parts	Aluminum
Plastic parts	UL rated 94 HB
Emitters	Stainless Steel
Maximum ambient temperature	165°F (74°C)

Dimensions

Super Ion Air Wipe Dimensions

Model	A	B	C
8162	2" (51mm)	4.75" (121mm)	2.7" (69mm)
8164	4" (102mm)	6.75" (171mm)	4.72" (120mm)

How It Works

How the Super Ion Air Wipe Works

The Super Ion Air Wipe incorporates a Super Air Wipe and a split ionizing collar, energized by a power supply. Compressed air is ejected through the small ring nozzle of the Super Air Wipe at high velocity (1). A conical 360° ring of air is created that induces high volumes of surrounding air (2). The airflow passes through the collar and is ionized by two emitter points (3). That high velocity, ionized airstream attaches itself to the surface of the material running through the Super Ion Air Wipe (4), uniformly eliminating the static electricity and removing any contaminants from the surface.