Intellistat® Ion Air Gun
†Patent Numbers:
US: Pat. D903817
EU: EU Regd. Des. No. 00770318-0001
Mexico and Canada: Ⓓ EXAIR Corporation, Mexico No. 60723, Canada No. 194141
Applications
- Precision parts assembly
- Maintain charge neutrality in laboratory processes
- Remove particles from parts and surfaces in clean environments
- Printed circuit board manufacturing
- Maintain cleanliness during electronics manufacturing and assembly
- Eliminate electrostatic discharge
- Remove debris from medical products
- Clean glass containers, slides and lenses
Advantages
- Rapid static decay
- Low voltage operation
- Quick change emitter point
- Comfortable, short throw trigger for ionization
- Lightweight for prolonged use
- OSHA safe air outlet
- LED indicators for proper and improper functionality
- Rated Class 5 for clean rooms and controlled environments per ISO 14644-1
Accessories
Model 902067
Model 902067 Replacement 24V Power Supply for the Intellistat Ion Air Gun.
Compressed Air Tubing
Compressed Air Tubing for the Intellistat Ion Air Gun is available in 10 foot through 50 foot lengths. Model 902196-10, 902196-20, 902196-30, 902196-40 and 902196-50 are available.
Intellistat Ion Air Gun Performance |
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Pressure Supply |
Air Consumption |
Sound Level |
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| PSIG | BAR | SCFM | SLPM | dBA | |
| 30 | 2.1 | 2.7 | 76.46 | 76 | |
| 80 | 5.5 | 5.8 | 164.21 | 81 | |
Intellistat Ion Air Gun Force / Discharge Time |
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Pressure Supply |
Force* |
Discharge Time** |
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| PSIG | BAR | LBS | OZ | GRAMS | SECONDS | |
| 30 | 2.1 | 0.02 | 0.32 | 9.1 | 1.2 sec. | 1000V down to 100V |
| 1.2 sec. | 5000V down to 500V | |||||
| 80 | 5.5 | 0.1 | 1.6 | 45.4 | 0.6 sec. | 1000V down to 100V |
| 0.6 sec. | 5000V down to 500V | |||||
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* 12" (305mm) from target. |
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Intellistat Ion Air Gun Specifications |
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| Certifications | The Intellistat Ion Air Gun is UL Listed and CE and RoHS compliant. |
| Power Supply Input | 100-240V – 50/60 Hz 0.7A Max |
| Power Supply Output | EXAIR Model 902067 Power Supply (24VDC, 1.0A Max) is required for Intellistat Ion Air Gun operation. Included with Intellistat Ion Air Gun. |
| Electrical | For use with 5 kVrms, 5 milliamperes (max) power supply |
| Electrical Hazard |
Shockless (less than 40 microamperes short circuited). Do not use near flammable materials or gases. |
| Balance | ± 30V |
| Size of Hand Unit | 6-3/8" W x 6-3/4" L x 1" H |
| Weight of Hand Unit | 0.42 lbs |
| Materials of Construction | Static Resistant Polycarbonate |
| Emitter | Stainless Steel |
| Gas Input | 30psig – 125psig Clean Dry Compressed Air or Nitrogen |
| Operating Temperature | 32°F to 105°F (0°C to 41°C) |
| Air Connection | 6mm tube |
| Clean Room Classification | ISO 14644-1 Class 5 operational |
Intellistat Ion Air Gun Dimensions |
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How the Intellistat Ion Air Gun Works |
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Pressing the full finger, short throw trigger (1) activates the static eliminating ions and airflow. Proper or improper functionality is indicated by a green or red LED (2). The non-marring nozzle (3) provides quiet performance and OSHA compliance. A hanger hook (4) is included to keep the Intellistat conveniently stored. |
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Static Eliminator Standards and Certifications
EXAIR's Gen4 Super Ion Air Knife complies with OSHA's Safety Requirements, the EU General Product Safety Directive (2001/95/EC) and meet the noise limitation requirements of the EU Machinery Directive (2006/42/EC). All sound level measurements are taken at 3 feet away.
The Intellistat Ion Air Gun and Intellistat Ion Air Nozzle are UL Listed, and are CE and RoHS compliant.
Gen4 Ionizing Bars and Gen4 Power Supplies are UL Component Recognized to U.S. and Canadian safety standards, and are CE, EMC and RoHS compliant.
Look for this symbol to designate conflict mineral free products throughout our website. EXAIR supports Section 1502 of the Dodd-Frank Wall Street Reform and Consumer Protection Act and we are committed to compliance with the conflict minerals rule in order to curb the illicit trade of tin, tantalum, tungsten and gold in the DRC region. EXAIR is using the CMRT 3.02 template to document our supply chain and commitment to conflict free products.
Awards - Intellistat® Ion Air Gun
EXAIR's Intellistat Ion Air Gun was a silver award winner in the 2021 Plant Engineering Product of the Year Awards. The Intellistat placed in the Mechanical category.
EXAIR's Intellistat Ion Air Gun was a winner in the 2021 Occupational Health & Safety New Product of the Year Awards. The Intellistat placed in the Lab Safety category.
Selecting the Right EXAIR Static Eliminator
Static Eliminators with Air
Combining our engineered airflow products with ionizers gives us the ability to eliminate the charge quickly and at great distances. Laminar flow airstreams make it possible to blow away any contaminants and the charge that attracts them. They are ideal for:
- Hard to reach places or obstructed surfaces
- Product moving at high speeds
- Surfaces with an extremely high charge
Compressed air consumption and noise are minimized while providing force that can be adjusted from a “blast” to a “breeze”. Tests show these ionizers positioned two feet (610mm) away from a charged surface to be as effective as a Gen4 Ionizing Bar without air delivery positioned one-half inch (13mm) from the surface.
The Gen4 Super Ion Air Knife provides the best performance of all ionizers. It uses our Super Air Knife (40:1 air amplification) to deliver a uniform sheet of ionized air effective up to 20 feet (6.1m) away.
The Gen4 Standard Ion Air Knife uses our Standard Air Knife (30:1 air amplification) to deliver a sheet of ionized air to the surface. Air consumption and noise are somewhat higher than the Gen4 Super Ion Air Knife.
The Gen4 Super Ion Air Wipe clamps around the part and creates a ring of ionized airflow. It neutralizes and cleans continuous moving surfaces.
The Gen4 Ion Air Cannon uses our Super Air Amplifier (22:1 air amplification) to provide a focused, conical airstream that is capable of removing the charge up to 15 feet (4.6m) away.
The new patented Intellistat Ion Air Gun produces ionized compressed air to neutralize static and remove troublesome particulates during clean processes, test procedures and sensitive assembly work, particularly in laboratories, clean rooms or scientific testing facilities. With a +/-30 volt balance the Intellistat was designed to use minimal compressed air while delivering precise blow-off and exceptional static decay rates capable of reducing 5000 volts to less than 500 in under one second.
The new patented Intellistat Ion Air Nozzle produces ionized compressed air to neutralize static and remove troublesome particulates during clean processes, test procedures and sensitive assembly work, particularly in laboratories, clean rooms or scientific testing facilities. With a +/-30 volt balance the hands-free Intellistat was designed to use minimal compressed air while delivering precise blow-off and exceptional static decay rates capable of reducing 1000 volts to less than 100 in under one second.
The Gen4 Ion Air Gun uses our High Velocity Air Jet (5:1 air amplification) to provide a narrow beam of ionized airflow. This hand-held static eliminator is rugged for industrial use and has incredibly fast static decay rates.
The Gen4 Ion Air Jet uses our High Velocity Air Jet (5:1 air amplification), and is an effective spot cleaner. Available for permanent mount or with flexible Stay Set Hose, this ionizer is the ideal way to focus an ionized airflow at confined areas.
Static Eliminators without Air
In some situations, even the smallest amount of airflow can disturb the product. This is especially true for lightweight materials. EXAIR manufactures two styles of ionizers for these critical applications.
Gen4 Ionizing Bars are ideal for relatively flat materials, where the bar can be mounted close to the product surface. The Gen4 Ionizing Bar is compact, allowing it to fit in the confined spaces of machinery, where the charge is generated.
The Gen4 Ionizing Point is effective for spot neutralization. The compact size makes it ideal for winding or slitting operations. It can also be mounted through a duct to neutralize static charges due to moving air or materials.
Special Static Eliminators
EXAIR manufactures static eliminators suited to specific application requirements. This special ionizer was developed for the automotive industry. This air amplifier and ionizer combination is used to dry water based paints on car bodies while eliminating the possibility of a static charge that might attract dust or other contaminants.
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The Intellistat Ion Air Gun utilizes balanced and ionized compressed air to neutralize static and remove troublesome particulates during clean processes. -
The Model 902067 Power Supply comes with the Model 8500 Intellistat Ion Air Gun. -
The Intellistat Ion Air Gun utilizes balanced and ionized compressed air to neutralize static. -
A lightweight solution for static and particulate elimination in sensitive processes.