Intellistat® Ion Air Nozzle

The patented† Intellistat® Ion Air Nozzle produces ionized compressed air to neutralize static and remove troublesome particulates during clean processes,
Model
8505
$980.00

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The patented† Intellistat® Ion Air Nozzle produces ionized compressed air to neutralize static and remove troublesome particulates during clean processes, test procedures and sensitive assembly work. With a +/-30 volt balance the Intellistat was designed to use minimal compressed air while delivering precise blow-off and exceptional static decay rates capable of reducing 1000 volts to less than 100 in under one second. A low voltage transformer converting 120V or 240V to 24V assures electrical safety, while EXAIR’s engineered air nozzle meets OSHA compressed air standards. Including a compact stainless steel adjustable mounting bracket, the Intellistat Ion Air Nozzle can be mounted to benchtops and machine frames, for example, to provide hands-free operation when needing both hands to package, test or assemble parts and products. The Intellistat Ion Air Nozzle is designed with other convenient features including a 6mm push-in air connection, and green and red LEDs which indicate proper functionality. It is a dependable and low maintenance solution made of durable dissipative polycarbonate for applications requiring non-conductivity such as circuit board or electronic manufacturing. The ionized compressed air and design are ideal for sterile environments such as laboratories, clean rooms or for scientific testing facilities.
†Patent Numbers:
EU: EU Regd. Des. No. 009025463-0001
UK: UK Registered Design No. 6211314

Applications

  • Precision parts assembly
  • Maintain charge neutrality in laboratory processes
  • Remove particles from parts and surfaces in clean environments
  • Printed circuit board manufacturing
  • Maintain cleanliness during electronics manufacturing, assembly and testing
  • Eliminate electrostatic discharge
  • Remove debris from medical products
  • Clean glass containers, slides and lenses

Advantages

  • Mountable, hands-free operation
  • Rapid static decay
  • Low voltage operation
  • Quick change emitter point
  • OSHA safe air outlet
  • LED indicators for proper and improper functionality

Accessories

Static Eliminator Power Supply

Model 902067

Model 902067 Replacement 24V Power Supply for the Intellistat Ion Air Gun.

Static Eliminator Power Supply

Compressed Air Tubing

Compressed Air Tubing for the Intellistat Ion Air Gun is available in 10 foot through 50 foot lengths. Model 902196-10, 902196-20, 902196-30, 902196-40 and 902196-50 are available.

Intellistat Ion Air Nozzle Performance

Pressure Supply

Air Consumption

Sound Level

PSIG BAR SCFM SLPM dBA
30 2.1 2.7 76.46 76
80 5.5 5.8 164.21 81

 

Intellistat Ion Air Nozzle Force / Discharge Time

Pressure Supply

Force*

Discharge Time**

PSIG BAR LBS OZ GRAMS SECONDS
30 2.1 0.02 0.32 9.1 1.2 sec. 1000V down to 100V
1.2 sec. 5000V down to 500V
80 5.5 0.1 1.6 45.4 0.6 sec. 1000V down to 100V
0.6 sec. 5000V down to 500V

* 12" (305mm) from target.
** Discharge rate taken from 1" away.

Intellistat Ion Air Nozzle Specifications

Certifications The Intellistat Ion Air Nozzle is UL Listed and CE and RoHS compliant.
Power Supply Input 100-240V – 50/60 Hz 0.7A Max
Power Supply Output EXAIR Model 902067 Power Supply (24VDC, 1.0A Max) is required for Intellistat Ion Air Nozzle operation. Included with Intellistat Ion Air Nozzle.
Electrical For use with 5 kVrms, 5 milliamperes (max) power supply
Electrical Hazard

Shockless (less than 40 microamperes short circuited).

Do not use near flammable materials or gases.

Balance ± 30V
Materials of Construction Static Resistant Polycarbonate
Emitter Stainless Steel
Gas Input 30psi – 125psi Clean Dry Compressed Air or Nitrogen
Operating Temperature 32°F to 105°F (0°C to 41°C)
Air Connection 6mm tube
Clean Room Classification ISO 14644-1 Class 5 operational

Intellistat Ion Air Nozzle Dimensions

EXAIR Intellistat Ion Air Nozzle Dimensions

How the Intellistat Ion Air Nozzle Works

How the Intellistat Ion Air Nozzle Works

After connecting the 24V power supply, activate the power switch(1) and turn on a compressed source to supply the 6mm push-in fitting (2) to activate the static eliminating ions and airflow. Proper or improper functionality is indicated by a green or red LED (3). The non-marring nozzle (4) provides quiet performance and OSHA compliance. The compact mounting bracket (5) is included to provide hands-free operation.

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