Super Air Wipe™ Kit
Applications
- Drying after washing, cleaning, plating or coating
- Blowoff dust and contaminants
- Cool hot extruded shapes
- Uniformly wipe surfaces
- Dry extruded profiles, rod and medical tubing
- Eliminate solution carryover - no cross contamination
- Blow excess water from automotive door gaskets
- Remove excess coatings, water and oil
- Dry tube, hose, wire, fiber optics
- Minimize solution loss due to drag-out
- Clean paint gun tips
- Dry screen printed or ink jetted surfaces
- Clean strips and ribbon
Advantages
- Quiet
- Low air consumption
- Uniform 360° airflow
- Uniform airflow across the entire diameter
- Stainless steel hardware resists corrosion
- Aluminum models for temperatures up to 400°F (204°C) Stainless steel models for temperatures up to 800°F (427°C)
- No electricity, no moving parts
- Non-contact - no wiper blade
- Split design - compact, rugged, easy to install
- Lightweight, low profile
- Tapped holes for mounting
- Variable force and flow
- Meets OSHA maximum dead end pressure and noise requirements
Materials
Aluminum - The aluminum Super Air Wipe is suited to a wide variety of environments where corrosion or contamination is not a factor. The aircraft grade aluminum construction with stainless steel shim is very durable for general purpose applications. Stainless steel screws are used to eliminate corrosion in damp locations. It can withstand temperatures up to 400°F (204°C).
Type 303 Stainless Steel - This is the most common grade of stainless steel. It offers good strength and is best suited to mildly corrosive environments. It can withstand temperatures up to 800°F (427°C).
Super Air Wipes are available in two different model types:
|
||||||
I.D. |
Aluminum Super Air Wipe Only |
Aluminum Super Air Wipe Kit |
Stainless Steel Super Air Wipe Only |
Stainless Steel Super Air Wipe Kit |
Super Air Wipe Shim Set |
|
| 3/8" (10mm) | 2399 | 2449 | N/A | N/A | N/A | |
| 1/2" (13mm) | 2400 | 2450 | 2400SS | 2450SS | 2350SS | |
| 1" (25mm) | 2401 | 2451 | 2401SS | 2451SS | 2351SS | |
| 2" (51mm) | 2402 | 2452 | 2402SS | 2452SS | 2352SS | |
| 3" (76mm) | 2403 | 2453 | 2403SS | 2453SS | 2353SS | |
| 4" (102mm) | 2404 | 2454 | 2404SS | 2454SS | 2354SS | |
| 5" (127mm) | 2405 | 2455 | N/A | N/A | 2355SS | |
| 6" (152mm) | 2406 | 2456 | N/A | N/A | 2356SS | |
| 7" (178mm) | 2407 | 2457 | N/A | N/A | 2357SS | |
| 9" (229mm) | 2409 | 2459 | N/A | N/A | 2359SS | |
| 11" (279mm) | 2411 | 2461 | N/A | N/A | 2361SS | |
Super Air Wipe Kit Performance |
|||
| 80 PSIG (5.5 BAR) | Air Consumption | Sound Level @ 3' (914mm) | |
| Model | SCFM | SLPM | dBA |
| 2449 | 11.1 | 314 | 82 |
| 2450, 2450SS | 13.9 | 394 | 80 |
| 2451, 2451SS | 19.1 | 541 | 80 |
| 2452, 2452SS | 29.5 | 835 | 81 |
| 2453, 2453SS | 39.8 | 1,127 | 82 |
| 2454, 2454SS | 50.2 | 1,422 | 82 |
| 2455 | 60.6 | 1,716 | 82 |
| 2456 | 71 | 2,010 | 84 |
| 2457 | 81.3 | 2,302 | 85 |
| 2459 | 102.1 | 2,891 | 87 |
| 2461 | 122.8 | 3,477 | 89 |
Super Air Wipe Specifications |
Super Air Wipes are available with eleven different throat diameters (I.D.): 3/8", 1/2", 1", 2", 3", 4", 5", 6", 7", 9", and 11" (10, 13, 25, 51, 76, 102, 127, 152, 178, 229, and 279mm). Special diameters are available. Please contact our factory. Compressed Air Inlets: The Super Air Wipe has compressed air inlets on each half. Stainless steel wire braided hose is supplied with sizes up to 4" (102mm) that couples the air supply of one half to the other. Sizes 9" (229mm) and larger have two inlets on each half that must be supplied with compressed air to maintain uniform airflow. Filtration: The use of clean air is essential. Kits include an automatic drain filter separator with a 5 micron filter element that is sized properly for flow. Materials of Construction: The Super Air Wipe is constructed of aluminum or stainless steel. All models use stainless steel shims and screws. Stainless steel wire braided hose is included with sizes up to 4" (102mm). Temperature: Aluminum Super Air Wipes are rated for temperatures up to 400°F (204°C). Stainless steel models are rated for temperatures to 800°F (427°C). Mounting: The Super Air Wipe can be supported by the compressed air supply pipe. Tapped holes (1/4-20) on the downstream side of the Super Air Wipe can also be used for mounting. Regulation: A pressure regulator on the compressed air supply provides infinite control of flow, force and air consumption. Kits include a pressure regulator that is sized properly for flow. Shim Sets: The Super Air Wipe has a .002" (0.05mm) gap setting. The compressed air exhausts through a gap which is set with a stainless steel shim positioned between the cap and body of the Super Air Wipe. Force and flow through the Super Air Wipe may be easily increased by adding shims to open the gap. Kits include a shim set. Shim sets include (2) .002" (0.05mm) thick stainless steel shims. |
Super Air Wipe Kit Dimensions |
|||||
 |
|||||
Model |
A |
B |
C |
D |
|
| 2449 | in | 3.13 | 1.13 | 0.38 | 2.38 |
| mm | 79 | 29 | 10 | 60 | |
| 2450, 2450SS | in | 3.25 | 1.13 | 0.50 | 2.50 |
| mm | 83 | 29 | 13 | 64 | |
| 2451, 2451SS | in | 3.75 | 1.13 | 1 | 2.95 |
| mm | 95 | 29 | 25 | 75 | |
| 2452, 2452SS | in | 4.75 | 1.13 | 2 | 3.95 |
| mm | 121 | 29 | 51 | 100 | |
|
2453, 2453SS |
in | 5.75 | 1.13 | 3 | 4.95 |
| mm | 146 | 29 | 76 | 126 | |
| 2454, 2454SS | in | 6.75 | 1.13 | 4 | 5.95 |
| mm | 172 | 29 | 102 | 151 | |
| 2455 | in | 7.75 | 1.13 | 5 | 6.95 |
| mm | 197 | 29 | 127 | 176 | |
| 2456 | in | 8.75 | 1.13 | 6 | 7.95 |
| mm | 222 | 29 | 152 | 202 | |
| 2457 | in | 9.75 | 1.13 | 7 | 8.95 |
| mm | 248 | 29 | 178 | 227 | |
| 2459 | in | 11.75 | 1.13 | 9 | 10.95 |
| mm | 299 | 29 | 229 | 278 | |
| 2461 | in | 13.75 | 1.13 | 11 | 12.95 |
| mm | 349 | 29 | 279 | 329 | |
Howthe Super Air Wipe Works |
|
 |
|
Compressed air flows through an inlet (1) of the Air Wipe into an annular chamber (2). It is then throttled through a small ring nozzle (3) at high velocity. This primary airstream adheres to the Coanda profile (4), which directs it down the angled surface of the Air Wipe. A low pressure area is created at the center (5) inducing a high volume flow of surrounding air into the primary airstream. As the airflow leaves the Air Wipe, it creates a conical 360° ring of air that attaches itself to the surface of the material running through it (6), uniformly wiping the entire surface with the high velocity airflow. |
|
Super Air Wipe Standards and Certifications
EXAIR Super Air Wipes comply with OSHA's Safety Requirements, the EU General Product Safety Directive (2001/95/EC) and meet the noise limitation requirements of the EU Machinery Directive (2006/42/EC). All sound level measurements are taken at 3 feet away.
Look for this symbol to designate conflict mineral free products throughout our website. EXAIR supports Section 1502 of the Dodd-Frank Wall Street Reform and Consumer Protection Act and we are committed to compliance with the conflict minerals rule in order to curb the illicit trade of tin, tantalum, tungsten and gold in the DRC region. EXAIR is using the CMRT 3.02 template to document our supply chain and commitment to conflict free products.
Awards - Super Air Wipe
EXAIR's Super Air Wipe was a finalist in the 2002 Plant Engineering Product of the Year Awards. The Super Air Wipe placed in the Compressed Air category.
Efficiency Lab
Does your company currently use a blowoff product similar to EXAIR’s that you’d like us to evaluate? Ship it to the EXAIR Efficiency Lab! Our qualified staff will test it for FREE, using EXAIR’s calibrated testing equipment. We’ll compare the performance of your existing product (air consumption, effectiveness, noise levels, efficiencies, etc) with the EXAIR Intelligent Compressed Air® products. The results will be published in a comprehensive report that includes a cost savings analysis. For most applications, EXAIR products can help you improve your efficiency AND typically pay for themselves in a matter of weeks.
To participate in our Efficiency Lab testing, please complete this Product Efficiency Survey to give us the details about your current application and blowoff set up. You can also feel free to contact an Application Engineer for more information at (800) 903-9247 or (513) 671-3322.
After completing the form, your product can be shipped to: Efficiency Lab, EXAIR, 11510 Goldcoast Dr., Cincinnati, OH 45249-1621
This offer is available to all customers in the U.S. and Canada only. Some restrictions might apply.
Products must be shipped to EXAIR freight prepaid. EXAIR will pay the return shipping via UPS ground.
If you cannot send in your product, fill out this Product Efficiency Survey to give us the details about your current application and we will estimate the savings for you.
If you have questions about a product or you need help in determining the best model for your application, fill out our Application Assistance Worksheet! When you submit this information, one of our knowledgeable Application Engineers will respond with a recommendation for the EXAIR product best suited for the application.
If you would rather fax the form, you can download the Application Assistance Worksheet PDF, print the completed .pdf file, and fax it to us at (513) 671-3363.
For immediate help, call our Application Engineering Department at 1 800-903-9247.
-
Aluminum Super Air Wipe Kit -
A 3/8" Super Air Wipe uniformly dries a hose as it exits a cooling bath. -
This 1/2" Super Air Wipe dries a wire as it exits a cooling bath. -
This stainless steel Super Air Wipe is wiping hydraulic oil from bar stock to prevent smoke during machining. -
This aluminum Super Air Wipe is cooling extruded tubing. -
The stainless steel Super Air Wipe is ideal for food and pharmaceutical applications.