In-Line E-Vac® High Vacuum Deluxe Kit (Non-Porous)
Applications
- Pick and place of parts and equipment
- Bag/package opening
- Label placement
- Vacuum forming
- Mold evacuation
- Vacuum filling
- Leak testing
- Evacuate containers
- Clamping and chucking
- Paper alignment and feed in printing equipment
- Vacuum packaging
- Surface mounting
- Vacuum press for wood veneers and laminates
- Carton forming
- Robotic tooling
- Vacuum liquids for testing
Advantages
- Compact, portable
- Single stage design eliminates fluctuations in vacuum
- Quiet
- Instantaneous vacuum
- Easy to mount at point of use
- Lightweight, rugged
- No moving parts – no maintenance
- 14 models
- Fast response – increases cycle time
- Instantaneous vacuum
- Durable 6061 aluminum construction
- Safe operation - no electricity
In-Line E-Vac Vacuum Generators
Choose the E-Vac by the SCFM (SLPM) flow that best suits the performance needed for your application (see High Vacuum Performance for Non-Porous Materials or Low Vacuum Performance for Porous Materials).
E-Vac Kits give you the ability to experiment with an assortment of Vacuum Cups. E-Vac Kits include a Muffler, an assortment of (4) pairs of Vacuum Cups (closely matched to the performance of that E-Vac), (2) straight, (2) elbow and (1) tee vacuum fittings, 10' of vacuum tubing and a mounting clip.
Deluxe Kits include the same items as the standard kit with the addition of an automatic drain filter separator for the compressed air supply and pressure regulator (with coupler).
| E-Vac High Vacuum Generators for Porous Applications | ||||||
| Model 2.3 SCFM 65 SLPM | Model 3.3 SCFM 93 SLPM | Model 6.2 SCFM 176 SLPM | Model 8.4 SCFM 238 SLPM | Model 13.2 SCFM 374 SLPM | Model 23.1 SCFM 654 SLPM | Model 30.8 SCFM 872 SLPM |
| E-Vac Only | ||||||
| 810002 | 810003 | 810006 | 810008 | 810013 | 810023 | 810031 |
| E-Vac Kit With No Muffler (Includes E-Vac, Vacuum Cups, Fittings, Tubing, Mounting Clip) | ||||||
| 811002 | 811003 | 811006 | 811008 | 811013 | 811023 | 811031 |
| E-Vac Deluxe Kit With No Muffler (Includes E-Vac, Vacuum Cups, Fittings, Tubing, Mounting Clip, Filter & Regulator) | ||||||
| 812002 | 812003 | 812006 | 812008 | 812013 | 812023 | 812031 |
| E-Vac With Standard Muffler | ||||||
| 810002H | 810003H | 810006H | 810008H | 810013H | 810023H | 810031H |
| E-Vac Kit With Standard Muffler (Includes E-Vac, Muffler, Vacuum Cups, Fittings, Tubing, Mounting Clip) | ||||||
| 811002H | 811003H | 811006H | 811008H | 811013H | 811023H | 811031H |
| E-Vac Deluxe Kit With Standard Muffler (Includes E-Vac, Muffler, Vacuum Cups, Fittings, Tubing, Mounting Clip, Filter & Regulator) | ||||||
| 812002H | 812003H | 812006H | 812008H | 812013H | 812023H | 812031H |
| E-Vac With Straight Through Muffler | ||||||
| 810002M | 810003M | 810006M | 810008M | 810013M | 810023M | 810031M |
| E-Vac Kit With Straight Through Muffler (Includes E-Vac, Muffler, Vacuum Cups, Fittings, Tubing, Mounting Clip) | ||||||
| 811002M | 811003M | 811006M | 811008M | 811013M | 811023M | 811031M |
| E-Vac Deluxe Kit With Straight Through Muffler (Includes E-Vac, Muffler, Vacuum Cups, Fittings, Tubing, Mounting Clip, Filter & Regulator) | ||||||
| 812002M | 812003M | 812006M | 812008M | 812013M | 812023M | 812031M |
Accessories
Accessories Needed To Build Your Vacuum System
EXAIR offers a variety of mufflers, tubing, check valves, and fittings that make it easy to build a vacuum system best suited to your vacuum application. In addition to these E-Vac vacuum generator accessories, there are other items that can help with the preparation and control of the compressed air.
When using E-Vac vacuum generators, it is important to use a source of clean, dry compressed air that will keep them operating at their peak performance. Automatic drain filter separators to keep the compressed air free of contaminants and moisture are recommended. Oil removal filters that remove oil particulate that is common to many compressed air systems are available. Pressure regulators, shutoff valves, compressed air hose, fittings, and solenoid valves (to electrically turn the compressed air on and off) are available as well.
Mufflers
Optional silencing mufflers are available that permit maximum exhaust of the E-Vac unit so cycle speed is not reduced. The Standard Muffler (for use with In-Line E-Vacs only) has a closed end and is suitable for applications that are free of dust and debris. The Straight Through Muffler is recommended where particulate is present since it will not accumulate debris that can erode performance. Straight Through Mufflers offer the best sound level reduction (up to 26 dBA).
Fittings and Tubing
The vacuum port of the E-Vac has an NPT thread (a vacuum cup can be threaded directly into it). For vacuum cups that are remotely located, push-in connector fittings (most have global threads for use with NPT and BSP) can be installed on the E-Vac and the vacuum cup. Polyurethane vacuum tubing is available (10', 20', 30', 40' and 50' lengths) to connect them. For best performance, the length of the tubing should be minimized to achieve the best attach and release times.
Check Valve
A vacuum check valve is available to hold the vacuum in case of compressed air loss. It is designed for high flow so it doesn’t restrict airflow or slow the vacuum operation. Maximum vacuum can still be achieved without affecting the performance. E-Vac vacuum generators that are used without a check valve will release the load if there is a significant drop in compressed air pressure or the supply of compressed air is lost.
| Standard Mufflers | |||
| Model | Description | Thread | |
| 900800 | Standard Muffler | 1/4 MNPT | |
| 900801 | Standard Muffler | 3/8 MNPT | |
| 900802 | Standard Muffler | 1/2 MNPT | |
| Straight-Through Mufflers | |||
| Model | Description | Thread | |
| 890001 | Straight-Through Muffler | 1/4 MNPS | |
| 890002 | Straight-Through Muffler | 3/8 MNPS | |
| 890003 | Straight-Through Muffler | 1/2 MNPS | |
| 890004 | Straight-Through Muffler | 3/4 MNPS | |
| 890005 | Straight-Through Muffler | 1 MNPS | |
| Check Valves | |||
| Model | Description | Thread | |
| 900804 | Check Valve | 1/4 FNPT | |
| 900805 | Check Valve | 3/8 FNPT | |
| 900806 | Check Valve | 1/2 FNPT | |
| Vacuum Gauge | |||
| Model | Description | Thread | |
| 900811 | Vacuum Gauge | 0-30" Hg | |
| Push-In Connector | |||
| Model | Description | ||
| 900773 | 1/4 Tube X 1/8 FNPT | ||
| 900774 | 1/4 Tube X 1/8 Male Global Thread | ||
| 900775 | 1/4 Tube X 1/4 Male Global Thread | ||
| 900776 | 1/4 Tube X 3/8 Male Global Thread | ||
| 900777 | 3/8 Tube X 1/8 Male Global Thread | ||
| 900778 | 3/8 Tube X 1/4 Male Global Thread | ||
| 900779 | 3/8 Tube X 3/8 Male Global Thread | ||
| 900780 | 3/8 Tube X 1/2 Male Global Thread | ||
| Push-In Swivel Elbow Connector | |||
| Model | Description | ||
| 900781 | 1/4 Tube X 1/8 Male Global Thread | ||
| 900782 | 1/4 Tube X 1/4 Male Global Thread | ||
| 900783 | 1/4 Tube X 3/8 Male Global Thread | ||
| 900784 | 3/8 Tube X 1/8 Male Global Thread | ||
| 900785 | 3/8 Tube X 1/4 Male Global Thread | ||
| 900786 | 3/8 Tube X 3/8 Male Global Thread | ||
| 900787 | 3/8 Tube X 1/2 Male Global Thread | ||
| Push-In Swivel Branch Tee Connector | |||
| Model | Description | ||
| 900788 | 1/4 Tube X 1/8 Male Global Thread | ||
| 900789 | 1/4 Tube X 1/4 Male Global Thread | ||
| 900790 | 3/8 Tube X 1/4 Male Global Thread | ||
| 900791 | 3/8 Tube X 3/8 Male Global Thread | ||
| Push-In Bulkhead Connector | |||
| Model | Description | ||
| 900792 | Female Union - 1/4 Tube X 1/4 Tube | ||
| 900793 | Female Union - 3/8 Tube X 3/8 Tube | ||
| 900809 | Female Union - 1/4 Tube X 1/4 NPT | ||
| 900810 | Female Union - 3/8 Tube X 1/4 NPT | ||
| Vacuum Tubing | |||
| Model | Description | ||
| 900795-10 | 1/4" Polyurethane Tubing - 10' (3m) | ||
| 900795-20 | 1/4" Polyurethane Tubing - 20' (6m) | ||
| 900795-30 | 1/4" Polyurethane Tubing - 30' (9m) | ||
| 900795-40 | 1/4" Polyurethane Tubing - 40' (12m) | ||
| 900795-50 | 1/4" Polyurethane Tubing - 50' (15m) | ||
| 900796-10 | 3/8" Polyurethane Tubing - 10' (3m) | ||
| 900796-20 | 3/8" Polyurethane Tubing - 20' (6m) | ||
| 900796-30 | 3/8" Polyurethane Tubing - 30' (9m) | ||
| 900796-40 | 3/8" Polyurethane Tubing - 40' (12m) | ||
| 900796-50 | 3/8" Polyurethane Tubing - 50' (15m) | ||
| Mounting Clip | |||
| Model | Description | ||
| 900798 | Mounting Clip with Strap | ||
Two Styles – Low Vacuum and High Vacuum
EXAIR manufacturers two styles of E-Vac – High Vacuum and Low Vacuum. The application will dictate which type of vacuum is most suitable.
Low vacuum units up to 21" Hg (71 kPa) are typically used for porous materials such as cardboard, and delicate materials. The low level vacuum prevents any warping, marring, dimpling or disfiguring of the surface due to excessive vacuum. This style generates more vacuum flow to overcome porosity and leakage.
High vacuum units up to 27" Hg (91 kPa) are typically used for non-porous materials such as glass, steel sheet, and plastic.
High Vacuum Generator Performance
High Vacuum Generator Performance (Non-Porous) | |||||||||||||||
| Model | Air Consumption SCFM @ 80 PSIG | Noise Level in dBA | Vacuum Flow SCFM vs. Vacuum Level “Hg | ||||||||||||
| No Muffler | Std. Muffler | Straight Through Muffler | 0 | 3 | 6 | 9 | 12 | 15 | 18 | 21 | 24 | 27 | Max Vac | ||
| 810002 | 2.3 | 86 | 81 | 70 | 1.22 | 1.16 | 1.00 | 0.90 | 0.87 | 0.74 | 0.56 | 0.46 | 0.20 | 0.00 | 27 |
| 810003 | 3.3 | 87 | 82 | 73 | 1.73 | 1.59 | 1.48 | 1.24 | 1.09 | 1.02 | 0.78 | 0.67 | 0.49 | 0.00 | 27 |
| 810006 | 6.2 | 91 | 82 | 77 | 2.75 | 2.65 | 2.26 | 2.05 | 1.87 | 1.59 | 1.13 | 0.92 | 0.77 | 0.00 | 27 |
| 810008 | 8.4 | 97 | 90 | 78 | 4.40 | 4.10 | 3.75 | 3.15 | 2.75 | 2.39 | 1.75 | 1.27 | 0.99 | 0.00 | 27 |
| 810013 | 13.2 | 100 | 92 | 83 | 6.85 | 6.50 | 5.81 | 4.89 | 4.12 | 3.51 | 2.61 | 1.92 | 1.31 | 0.00 | 27 |
| 810023 | 23.1 | 102 | 92 | 84 | 11.95 | 11.80 | 10.45 | 9.02 | 8.10 | 6.52 | 4.54 | 3.65 | 2.67 | 0.00 | 27 |
| 810031 | 30.8 | 105 | 92 | 87 | 15.75 | 15.25 | 12.67 | 11.12 | 10.25 | 7.97 | 5.98 | 5.04 | 3.41 | 0.00 | 27 |
Max Vac for listed models is 27" Hg
High Vacuum Generator Evacuation Time (Non-Porous) | |||||||||||
| Model | Air Consumption SCFM @ 80 PSIG | Time in seconds to evacuate a 1 cubic foot container down to listed vacuum (shown in "Hg). | |||||||||
| 0 | 3 | 6 | 9 | 12 | 15 | 18 | 21 | 24 | 27 | ||
| 810002 | 2.3 | 0.00 | 3.95 | 9.85 | 17.85 | 27.55 | 39.05 | 59.00 | 82.60 | 141.20 | 400.10 |
| 810003 | 3.3 | 0.00 | 2.75 | 6.55 | 12.35 | 19.55 | 29.15 | 42.55 | 61.75 | 94.25 | 231.85 |
| 810006 | 6.2 | 0.00 | 1.95 | 4.50 | 7.95 | 12.35 | 18.55 | 28.50 | 43.30 | 65.75 | 165.45 |
| 810008 | 8.4 | 0.00 | 1.05 | 2.45 | 4.70 | 7.35 | 10.85 | 16.25 | 24.85 | 38.45 | 90.15 |
| 810013 | 13.2 | 0.00 | 0.75 | 1.60 | 2.95 | 4.50 | 6.55 | 10.15 | 16.10 | 27.30 | 71.45 |
| 810023 | 23.1 | 0.00 | 0.50 | 1.00 | 1.70 | 2.60 | 3.80 | 5.55 | 8.25 | 13.30 | 51.30 |
| 810031 | 30.8 | 0.00 | 0.40 | 0.90 | 1.60 | 2.35 | 3.40 | 5.05 | 7.45 | 11.55 | 45.70 |
High Vacuum Generator Performance (Non-Porous) | ||||||||||||||
| Model | Air Consumpt. SLPM @ 5.5 BAR | Noise Level in dBA | Vacuum Flow SCFM vs. Vacuum Level “Hg | |||||||||||
| No Muffler | Std. Muffler | Straight Through Muffler | 0 | 3 | 6 | 9 | 12 | 15 | 18 | 21 | 24 | 27 | ||
| 810002 | 65.1 | 86 | 81 | 70 | 34.5 | 33.0 | 28.3 | 25.5 | 24.6 | 21.0 | 16.0 | 13.0 | 5.7 | 0.00 |
| 810003 | 93.4 | 87 | 82 | 73 | 49.0 | 45.0 | 41.9 | 35.1 | 30.9 | 28.9 | 22.1 | 19.0 | 13.9 | 0.00 |
| 810006 | 175.6 | 91 | 82 | 77 | 78.0 | 75.0 | 64.0 | 58.0 | 53.0 | 45.0 | 32.0 | 26.0 | 21.7 | 0.00 |
| 810008 | 237.9 | 97 | 90 | 78 | 124.6 | 116.1 | 106.2 | 89.2 | 77.9 | 67.7 | 49.6 | 36.0 | 28.0 | 0.00 |
| 810013 | 373.8 | 100 | 92 | 83 | 194.0 | 184.1 | 164.5 | 138.5 | 116.7 | 99.4 | 73.9 | 54.4 | 37.1 | 0.00 |
| 810023 | 654.1 | 102 | 92 | 84 | 338.4 | 334.1 | 295.9 | 255.4 | 229.4 | 184.6 | 128.6 | 103.4 | 75.6 | 0.00 |
| 810031 | 872.1 | 105 | 92 | 87 | 446.0 | 431.8 | 358.8 | 314.9 | 290.2 | 225.7 | 169.3 | 142.7 | 96.6 | 0.00 |
Max Vac for listed models is 91 kPa
High Vacuum Generator Evacuation Time (Non-Porous) | |||||||||||
| Model | Air Consumpt. SLPM @ 5.5 BAR | Time in seconds to evacuate a 0.3 cubic meter container down to listed vacuum (shown in kPa). | |||||||||
| 0 | 3 | 6 | 9 | 12 | 15 | 18 | 21 | 24 | 27 | ||
| 810002 | 65.1 | 0.00 | 3.95 | 9.85 | 17.85 | 27.55 | 39.05 | 59.00 | 82.60 | 141.20 | 400.10 |
| 810003 | 93.4 | 0.00 | 2.75 | 6.55 | 12.35 | 19.55 | 29.15 | 42.55 | 61.75 | 94.25 | 231.82 |
| 810006 | 175.6 | 0.00 | 1.95 | 4.50 | 7.95 | 12.35 | 18.55 | 28.50 | 43.30 | 65.75 | 165.45 |
| 810008 | 237.9 | 0.00 | 1.05 | 2.45 | 4.70 | 7.35 | 10.85 | 16.25 | 24.85 | 38.45 | 90.15 |
| 810013 | 373.8 | 0.00 | 0.75 | 1.60 | 2.95 | 4.50 | 6.55 | 10.15 | 16.10 | 27.30 | 71.45 |
| 810023 | 654.1 | 0.00 | 0.50 | 1.00 | 1.70 | 2.60 | 3.80 | 5.55 | 8.25 | 13.30 | 51.30 |
| 810031 | 872.1 | 0.00 | 0.40 | 0.90 | 1.60 | 2.35 | 3.40 | 5.05 | 7.45 | 11.55 | 45.70 |
In-Line E-Vac Dimensions |
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Vacuum Generator Dimensions |
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| Model | Air Inlet A | Vacuum Inlet B | C | D | E | F | G | H | J | K | ||
| 800001 800002 800003 810002 810003 810006 | 1/8 NPT | 1/8 NPT |
in | N/A | N/A | 3.00 | 0.88 | 0.75 | 1/4 NPT | N/A | N/A | |
| mm | N/A | N/A | 76 | 22 | 19 | N/A | N/A | |||||
| 800001H 800002H 800003H 810002H 810003H 810006H | 1/8 NPT | 1/8 NPT |
in | N/A | 5.00 | 3.00 | 0.88 | 0.75 | 1/4 NPT | N/A | 0.81 | |
| mm | N/A | 127 | 76 | 22 | 19 | N/A | 21 | |||||
| 800001M 800002M 800003M 810002M 810003M 810006M | 1/8 NPT | 1/8 NPT |
in | 5.25 | N/A | 3.00 | 0.88 | 0.75 | 1/4 NPT | 1/4 NPS | 0.75 | |
| mm | 1.33 | N/A | 76 | 22 | 19 | 1/4 NPS | 19 | |||||
| 800005 800008 810008 810013 | 1/4 NPT | 3/8 NPT |
in | N/A | N/A | 4.50 | 1.50 | 1.00 | 3/8 NPT | N/A | N/A | |
| mm | N/A | N/A | 114 | 38 | 25 | N/A | N/A | |||||
| 800005H 800008H 810008H 810013H | 1/4 NPT | 3/8 NPT |
in | N/A | 7.50 | 4.50 | 1.50 | 1.00 | 3/8 NPT | N/A | 1.25 | |
| mm | N/A | 191 | 114 | 38 | 25 | N/A | 32 | |||||
| 800005M 800008M 810008M 810013M | 1/4 NPT | 3/8 NPT |
in | 7.75 | N/A | 4.50 | 1.50 | 1.00 | 3/8 NPT | 3/8 NPS | 1.00 | |
| mm | 197 | N/A | 114 | 38 | 25 | 3/8 NPS | 25 | |||||
| 800013 800017 810023 810031 | 1/2 NPT | 1/2 NPT |
in | N/A | N/A | 6.00 | 1.88 | 1.25 | 1/2 NPT | N/A | N/A | |
| mm | N/A | N/A | 152 | 48 | 32 | N/A | N/A | |||||
| 800013H 800017H 810023H 810031H | 1/2 NPT | 1/2 NPT |
in | N/A | 9.00 | 6.00 | 1.88 | 1.25 | 1/2 NPT | N/A | 1.25 | |
| mm | N/A | 229 | 152 | 48 | 32 | N/A | 32 | |||||
| 800013M 800017M 810023M 810031M | 1/2 NPT | 1/2 NPT |
in | 10.25 | N/A | 6.00 | 1.88 | 1.25 | 1/2 NPT | 1/2 NPS | 1.25 | |
| mm | 260 | N/A | 152 | 48 | 32 | 1/2 NPS | 32 | |||||
How The In-Line E-Vac Works | |
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Compressed air flows through the inlet (1), then through a single directed nozzle (2). As the airstream exhausts, it expands and increases in velocity prior to passing through the venturi (3). A vacuum inlet tangential to the primary airflow (4) is located at the suction point between the orifice and the venturi. The airflow that is drawn through the vacuum inlet mixes with the primary airstream, then exhausts on the opposite end (5). | |
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The In-Line E-Vac (porous version) is used to lift the plywood lid of a crate in a receiving department. -
This In-Line E-Vac lifts production parts into packaging with the aid of a robot. -
Model 812003M In-Line E-Vac Deluxe kit with straight through muffler adds a filter separator and pressure gauge. -
High vacuum In-Line E-Vac is useful with glass -
In-line E-Vacs with mufflers will reduce the noise. -
In-line E-Vacs with mufflers will reduce the noise.